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Inspect a Forklift
HRSDC and OSHA report that over 10,000 workplace injuries connected to fork lifts happen every year. Operator error is the reason for many of these mishaps. Lack of proper equipment maintenance and check causes many others. Forklift maintenance and operation is not just the reason for personal injuries, but also of damage to property. Forklifts could damage building structures, overhead pipes and sprinklers, and other machinery when operated wrongly. The following day by day inspections should be performed in order to reduce the likelihood of forklift mishaps.
Before inspecting various fluid levels turn off the engine. Check these fluids: engine oil, hydraulic oil, fuel, brake fluid and coolant. The tires also have to be checked for signs of wear and tear. Check the air pressure in the tires. Check the condition of the forks. The load backrest should be tightly attached. Do a visual inspection of the top-clip retaining heel and pin. Afterward perform an inspection of the hydraulic hoses, mast chains, cables and stops. Make sure that both the finger and overhead guards are attached firmly.
LP forklifts have propane tanks that need to be checked for signs of corrosion, damage or rust. Test the battery's electrolyte levels and charge. All belts should be inspected for wear. Check to make sure the owner's instruction manual is kept on-board the forklift inside a storage compartment. Test the seat belt to make certain the latches are secure. Check the hood latch to ensure it is functioning as it should.
Start the forklift and listen to the noise of the engine to make certain there are no unusual sounds. If there are, investigate immediately. Test the accelerator and the steering controls. The service brake and the parking break should be correctly functioning.
The drive control and tilt control must be checked to guarantee proper functioning in both reverse and forward. Test the functioning of the hoist and lowering control, and the attachment control. Check the horn and lights. Afterward check the wipers, heater and defroster to make certain they are functioning smoothly. Inspect each and every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing worn or damaged tires. Different kinds of forklifts are intended to be used with specific types of tires: polyurethane, solid or pneumatic. Tire kinds differ depending on factors like for instance ground surfaces, duration and frequency of use and load weight. In order to change a forklift tire you would need the following tools: tire press, replacement tires and forklift jack. Replacing your forklift tires occasionally is necessary to help prolong the life of the equipment.
Instructions
1 Methodically check the tires for signs of wear and damage. Make sure that the type of tire on the forklift is the right type. If the wear on the tire exceeds 40%, the tire must be replaced.
2 Purchase spare tires.
3 After you have positioned the jack underneath the tire, slowly lift the forklift high enough that will enable you to easily remove the tires.
4 Remove the old tire by utilizing the tire press to separate the tire from the rim. Replace the tire with the new one and secure tightly. Lower the forklift, then move the jack to the next damaged tire and do the same thing.
5 A damaged tire can be repaired on site by a local repair company. If this is your first call, the repair company may provide a free estimate. If the tires are very large, you will need a stationary tire press. In that case, you will need to remove the tire and bring it to a repair shop.
