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Unavoidably, lift truck parts would eventually wear out and require replacing. The option of purchasing brand new parts can become expensive so another idea is to obtain used components. This can save a lot of money in the end. It is a good idea to obtain used lift truck parts that have been remanufactured. These components would ensure that you are getting components that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken parts is a less expensive method overall compared to rebuilding. With rebuilding components, only the components that are broken or worn out get replaced, which means that other wearable components could break down soon after purchase.
Remanufacturing on the other hand offers the best assurance for used parts. Reproduced parts are taken apart and cleaned and then all wearable pieces are changed. All wearable components are replaced regardless of age or wear which is another reason why reproduced components in general function so much better. Whichever part within the part is brand new and this provides far longer life to the second-hand part. Based on the lift truck parts that are being redone, the cleaning process and the complete remanufacturing process will differ.
Replacing and Testing Parts
The engines are cleaned after a complete disassembly. Different engine parts like for instance rings, pistons, spark plugs, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are another item which is oven cleaned after being disassembled. The transmission is then pressure washed. A complete examination is performed in order to check for any cracks. Bushings, seals and bearings are all replaced. Typically, the replacement components used on transmission components meet OEM specifications.
Wearable parts
Certain parts like torque converters, the alternator, the water pump, steer axles and the starter could get longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This card could even be remanufactured with replacing all aged and worn out components. Unlike different forklift components the control card can only have the worn and aged components replaced.
OEM Specs
Remanufactured components are meticulously inspected upon reassembly to guarantee they are in top condition previous to being sold. It is essential when buying reproduced components to be sure they have undergone the proper testing and inspection procedures. On certain larger components like for instance engines, transmissions and steer axles, OEM specification replacement components should be utilized.
The dealer of used forklifts and components can guarantee that the remanufactured parts have met OEM specifications and that these parts meet industry standards. A lot of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of remanufactured components than the components that were just rebuilt.